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How Sputtering Can Affect the Finish on a Substrate

April 21, 2015 By admin

Have you ever seen the fine polish on the exhaust pipe of a motorcycle? The metal shaping process isn’t how bikes get their sheen, and polish can only get someone so far. These parts have all been through a sputter coater designed to give an even finish, most likely thin film deposition. This even coating gives the smooth, shiny appearance hobbyists love with minimal material waste. That has helped keep costs for parts down and kept markets alive.

Sputtering is useful in many kinds of advanced manufacturing, especially manufacturing metalized products. The aerospace and automobile industries could not produce what they are able to without some efficient method that reduces waste and produces the perfect finish.

Why Sputtering?

A substrate can be coated in thin films of metallic materials, as long as it is evenly rotated to avoid unnecessary buildup. That’s one of the advantages to sputtering, an even coat free from defects. That might not matter to someone riding a bicycle, who finds a small metallic imperfection, but it makes a huge difference in precision applications for healthcare practitioners or pilots.

Besides the coating system, thin film vacuum coating is used to provide the same finish. You can imagine the process a lot like spray painting the wall of your house. The substrate is given an even coating from materials ejected through an extremely small nozzle. The chemicals are converted to gas via superheating well before hand. To protect the substrate, a vacuum sealed chamber is used because engineers can control temperature with greater precision.

How Magnets Help Coat Substrates

Some vacuum deposition systems utilize magnets, allowing for the same kind of application using different means. In this case, the nozzle mechanism that sputters is replaced by magnets pulling ions with opposite charges. These machines use pulses of magnetism to attract metals, which pull ions onto the substrate. Because ions with an opposing charge are repelled during this process, chemicals are smashed into the substrate to give it the coating desired. This process is preferred because of the low levels of radiation emitted.

Pros and Cons

Not all sputtering systems are useful in every situation. Some leave inconsistencies in the material, and are useful for certain applications. Ion-beam assisted deposition, for example, is best used for circuit boards that require precise conductivity between components.
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Denton Vacuum, LLC specializes in machinery used in advanced manufacturing, including plasma assisted chemical vapor deposition.

Filed Under: Hardware, Industrial and Manufacturing

Solid Wood Interior Doors For Commercial Use

April 11, 2015 By admin

Written by ETO Doors

Solid wood interior doors come with various advantages that could be considered when replacing doors or installing new ones. While solid doors tend to be relatively more expensive compared to other doors, their numerous benefits make for the cost. Door manufacturers generally provide a large array of designs to choose from. In most cases, the main advantage of choosing this type of door is for aesthetics. Apart from looking good, these doors are extremely sturdy and tend to last for years and even decades. There are, however, other more important advantages that need not be disregarded, especially in a commercial setting.

Energy Efficiency

Since these doors provide more insulation than the other types of doors, less energy is required to heat up or cool down rooms, more so when the door is properly framed. These type of solid wood doors also substantially decrease travelling sound. This is ideal in privacy settings such as clinics or legal offices.

Fire and Burglars

Solid wood interior doors tend to slow down any burglar that might be seeking to unlock the doors of an office or particular storage area. These types of doors are also more resistant to the spread of fire compared to hollow core or engineered wood doors.

Mahogany interior doors provide a glamourous look to just about any setting as this wood tends to hold really well and it is able to sustain various hardware, nails and glues. This type of door is also known not to hold much stains. The mahogany door is also not prone to warping. The door seasons well and it holds its frame.

ETO Doors specializes in doors for various indoor and outdoor uses. Their products includes mahogany doors.

Filed Under: Home Improvement

Printing a Circuit Board

January 19, 2015 By admin

Written by: Denton Vacuum, LLC

Summary: Producing circuit boards at a massive scale involves advanced manufacturing processes.

Circuit boards are now a ubiquitous part of modern homes. They are in everything, from the microwaves that heat our food to the cell phones that help us connect with each other. Circuit boards have to be produced en masse in order to keep up with this demand, fueling the need for modern manufacturing that offer precision and speed. Ion beam deposition allows manufacturers to create intricate circuit boards that power all kinds of machinery in a fraction of the time it took the Silicon Valley to do originally. These improvements have not only created more efficient processes, they have lessened the costs of manufacturing.

Photolithography and Etching

A circuit begins with the substrate, or the board itself. Manufacturers design the kind of board they want on a computer, then they use photolithography to create an image of that design on the board itself. Ion beam etching is then used to deposit strict amounts of metals and other substances to the board at precise locations. This allows for more effective connections that can power a greater number of tasks.

One reason that ion beam is chosen over UHV sputter deposition is the amount of waste involved. UHV sputtering is best used when there is no precision required.

Conclusions

Circuit boards have become incredibly intricate as technology has progressed, and there are more connections required to divert power to the parts of a machine. Improvements in manufacturing have allowed for greater precision in the design and construction of circuit boards.

Filed Under: Hardware, Industrial and Manufacturing

Three Important Tools To Have At Home

December 13, 2014 By admin

Written by Toolsmith Direct

As a home improvement enthusiast, you might already have a tool chest. In that case, you might already be aware of how important this tool set is. Most home owners set about building their tool chest little by little. Once the base tools are covered, you might want to check out these tools.

Mechanics Tools

A mechanics tool set is a great piece to have. It will allow you to investigate problems related to plumbing, heating and even automobile. This set will allow you to effortlessly unbolt and open machineries so that you can better understand what’s working and not.

Impact socket set

This set goes inline with an impact wrench. Using both, you will be able to open any piece of equipment without wearing out the bolts. Impact wrenches are great to work with because machineries are often bolted together with great force. A powerful impact wrench will do the work for you, which will leave you feeling less tired and frustrated.

Automotive tool set

Automotive tools are ideal if you are working on cars. This set of tools will give you everything you need to take care of your car yourself. A lot of the time, people will use inadequate tools to work on machineries. This causes wear and tear to the bolts. That’s why a automotive tool set is a great addition to your tool set. It is important to use the right tool, especially for delicate machineries.

Toolsmith Direct provides good quality equipment from service to sales in order to help you make up your mechanics tool set.

Filed Under: Home Improvement

How to Save on Construction Costs

December 4, 2014 By admin

When you manage multiple commercial construction projects, you learn to keep your bids competitive. That often involves finding reliable suppliers that sell quality materials at costs you can afford. Even designing your site to fit eco friendly standards can help you and your construction company save more money on projects. Here are some tips to help you save on your construction costs, even as you retrofit and modernize your buildings.

Insulated Doors

Ordering wood doors doesn’t have to cost a ton. Simple trim options exist that reinforce the door, and provide an attractive rustic or modern look. Wood doors also provide insulation, which is good for offices that face the sun. During winter, those offices will preserve more of their heat, and the doors will not wear as quickly.

Thinking Long Term

Insulated doors are just one component of a building designed to hold up better in all climates. Making it less expensive to work from that building is a core component of construction costs that builders often overlook. Double-paned windows with solar tinting are excellent to install on sides that face the sun throughout the day. You should also consider paying more for materials that will last longer. The lifetime costs of those materials often dwarfs what it would take to replace windows or flooring in a few years time for hundreds of offices.

Buy from Multiple Vendors

Competitive pricing is a lot easier to do in the dawn of the Internet. Both the contractor and the building owner have a responsibility to review suppliers for the best possible pricing, and to make strategic choices. Obviously, ordering windows from a door supplier will cost more for you because those products tend to be special order. Try to order from specialized vendors and you’ll save money on better quality products.

– ETO Doors offers custom builds and wholesale prices on your favorite door brands. ETO Doors reviews are available online, or you can shop in person at the Los Angeles or New York showrooms. ETO Doors is a top rated vendor for residential and commercial wooden and metal doors.

Filed Under: Construction

Artificial Grass Isn’t Just for Sports Fields

November 10, 2014 By admin

Article written by Artificial Turf Supply Commercial & Residential Division.

Many people associate artificial grass with sports fields. This just isn’t the case as synthetic grass can be used for a variety of purposes. Artificial turf used for athletic fields is quite different than what is used to create a beautiful lawn or garden. Here’s a quick look at some of the difference between artificial turf sports fields and synthetic lawns:

In-Fill: Most sports fields have small pieces of rubber or silica called in-fill that helps give the field softness and allow players to make cuts and jumps without the potential for injury. However, in-fill can be hot to the touch on warm days and the small pieces can be ingested by kids or dogs. Artificial grass used for home landscaping doesn’t have in-fill; instead it relies on fibers woven into a carpet-like base to keep blades of grass stiff and full.

Pet Protection: An artificial lawn will have many different people using it — as well as pets. If you are a pet owner, you want to make sure that your pets will be safe on a synthetic lawn and that the lawn won’t be damaged. Artificial lawns made specifically for pets often have anti-bacterial components and are free from pellets of in-fill.

Aesthetic Qualities: For most people responsible for athletic fields, the look of the grass isn’t as important as how it impacts play and how long it last. This means that artificial grass for sports fields can often have an “fake grass” look. Artificial grass manufacturers understand that homeowners want a natural look to their yards; this is why most artificial grass for the home is made to look as much like natural grass as possible.

Artificial Turf Supply Commercial & Residential Division is the wholesale division of Artificial Turf Supply. They sell top quality artificial grass products to residential and business customers. Visit their website for more information.

Filed Under: Home and Garden

Getting affordable installation of wire fences

November 9, 2014 By admin

Written by Farm Supply Store

Owning a farm these days can be very expensive. On top of the loans that you have to take out for your crops, your farming equipment, and even on the land that your farm may be sitting in, you also need to consider a host of other factors such as interest rates, as well as increasing prices of spare parts, and farming equipment as well.

As a matter of fact, even electric fence wire and electric fence installation does not come cheap. If you want to save a buck or two when it comes to your farm, you need to make sure that you can find the best suppliers that can provide you with the best prices. Do not head straight to retail stores because these stores offer some of the most expenses prices for the products that you need. You need to make sure that you will not spend a dollar more than you should.

Installation of wire fences may not appear to be expensive at first glance, but if you compute the sheer area that you need to have fenced, that cost would run up to the thousands of dollars. And that can be a big problem for you as well if you are working on a budget. Also, if you are wondering as to who the best contractor would be to install your fences, you need to make sure that you find a reputable contractor that actually knows what they are doing. You should also make sure that they provide you with good maintenance on your fences as well.

Your farm needs a solar powered electric fence. This way, your fence can power itself and you can save yourself from hefty power bills.

Filed Under: Home and Garden

Ways to Ruin Your Artificial Grass

October 31, 2014 By admin

Written by Artificial Turf Supply Commercial and Residential Division.

Homeowners feel pride when they install a new synthetic lawn at their home. They know that they will be the talk of their neighborhood as everyone comments about how natural-looking their lawn is — especially when it looks great even in the heat of summer or the cold of winter. They also know that owning a synthetic grass lawn means less lawn care along with saving on expenses such as watering and lawn equipment.

But while artificial grass is low maintenance, this doesn’t mean that it’s indestructible. You need to take care around your new fake grass lawn in order to make sure that it lasts for years to come. Being careless can mean big trouble. With that in mind, here are a few things you need to avoid if you don’t want to ruin your synthetic turf lawn:

Placing a barbecue directly on the grass. It’s true that many types of artificial turf are designed to be flame retardant; this doesn’t mean that they can’t catch fire. If you place a grill directly top of your synthetic grass, there’s a chance that hot embers or coals could spark a fire. It’s better to place your portable grill on top of slabs to reduce the risk of fire.

Parking a car on your lawn. While you might not have a place for your old car, putting it on your artificial turf lawn isn’t a great idea for several reasons. Older cars can leak oil and other chemicals that can seriously damage your synthetic lawn. In addition, the weight of the car on the lawn over a long period of time can permanently crush the turf and make it flat.

Getting rid of unused pieces of artificial grass. Chances are that you will have some leftover turf after you are done installing your artificial lawn. Resist the urge to throw it away. Make sure you keep it in your garage; you never know when part of your lawn might be damaged and the extra pieces can make good replacements for damaged spots.

Placing furniture with sharp feet on your lawn. Check your lawn furniture before you place it on your artificial turf lawn. Make sure the feet don’t have sharp edges or jagged bits. If they do, you can cut or puncture your lawn just by moving the furniture. Protect your lawn by smoothing off any sharp bits that are on the feet of your patio furniture.

Artificial Turf Supply Commercial & Residential Division is the wholesale division of Artificial Turf Supply. Find a large selection of artificial grass options by visiting their website.

Filed Under: Home and Garden

How to Remodel the Front of Your Home on a Budget

September 29, 2014 By admin

To enhance your home’s curb appeal and make it to stand out in the neighborhood, it’s important to remodel the front of the property for an upgrade that can transform the space. Although remodeling can be an exciting project, it can also be an expensive one for homeowners. Fortunately, there are a few steps to take to remodel the front of your property without breaking the bank.

Repaint the Home

Give the front of your home a makeover by repainting it a contemporary and modern shade that allows it to look upgraded. The trim should also be repainted a neutral shade that complements the house and highlights the different features for a quick fix that is affordable.

Add a New Front Door

The front door of the home is one of the main details of the property that stands out to those passing by. If the door is older than 10 years, install new accent windows or swap out a splintered door for one with intricate designs. To keep the upgrade within your budget, you can also consider painting the front door a color that contrasts with your home’s exterior paint job. Try bright or deep colors like red, yellow, or black for a shade that stands out.

Add a Decorative Accent

Add more dimension to your yard with a decorative accent that works as a focal point on the property. A wood arch will allow vines to grow up for a beautiful entrance to the home that makes for an affordable decorative item. A water fountain or bird bath can also increase the quality of the property and allow it to look more high-end without spending thousands of dollars on landscaping or redoing the structure of the home. Water features also welcome butterflies and birds to the yard for a tranquil environment.

Source: ETO Doors is a door supplier located in Los Angeles offering more than 40,000 styles online, and within its 300,000 square foot showroom. Visit ETO Doors online, or read ETO Doors reviews.

Filed Under: Home Improvement

Baileigh Industrial Explains How Tube and Pipe Bending Works

September 17, 2014 By admin

There is no clear-cut way to bend a metal tube or pipe. In fact, there may be one method better suited to the type of bending you want to do. Especially if you are bending a piece of metal that is of a higher gauge. We’ve reached out to James Newberg of Baileigh Industrial for a breakdown of the various methods used to bend metal into a desired shape.

Ram Bending

Ram bending is basically direct force applied to the metal piece, which is held in place at its end points. If you can imagine the piston of a car engine punching into a piece of wiring, you have the basic concept for how ram bending works. It’s the cheapest form of bending, and the process is prone to warping. It’s common for the tube or pipe to become deformed during this process, especially if the tubing isn’t very thick.

James says that Ram style bending is used primarily in the shaping of electrical conduit and other wiring that has a lighter gauge. It’s not really suited to the kind of metal work you’d find on a metal gate or inside an automotive shop.

Rotary Draw Bending

Baileigh Industrial’s RDB-150, which stands for “Rotary Draw Bender,” has become one of the most commonly utilized tools for shaping metal. It was the first dual-hydraulic bender and it allows for a 180 degree bend in just one pass through. In rotary draw bending, the metal tubing is drawn through a stationary counter, which is cylindrical in shape. The resulting force gives the metal a clean bend with a smooth finish.

James recommends this kind of bending for ornamental iron work. Baileigh’s tools are helpful in the formation of car chassis and roll cages used in high performance racing. Although the automotive and architectural industries are major use cases for this technology, you can also find this machinery at work in engineering fields that rely on conduit bending too.

Mandrel Bending

Mandrel bending is a highly specialized form of bending that is conducted when trying to avoid any kind of deformation. The major difference between this and rotary bending is the mandrel inserted into the tube. This flexible piece bends with the pipe, helping to maintain its shape from the inside out. Used primarily in the manufacture of car and farm machinery, it is especially effective in situations where stainless steel or aluminum are used.
After talking with James, we learned there is no singularly correct way to bend metal. Often, various techniques are needed depending on what you plan to shape. When you’re fitting a custom metal piece onto your project, be sure that you are using machinery that can give you the type of finish you’re looking for.

Filed Under: Hardware, Industrial and Manufacturing